| Work Contents: |
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| 1. In-Vehicle Inspection |
Basic Menu |
Additional Menu |
| Engine Room |
Compression measurement, consult, abnormal noise, idling etc. |
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| 2. Engine Down |
Basic Menu |
Additional Menu |
| Body |
Engine lowering work, inspection of each part of the vehicle body joint |
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| Engine Connection |
Clutch disc inspection, clutch cover inspection, release bearing replacement, flywheel inspection |
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| 3. Cylinder Head |
Basic Menu |
Additional Menu |
| Body |
Cleaning, carbon removal, distortion inspection |
Port step correction processing (INT & EXH), port casting surface polishing & correction in port, manifold casting surface polishing (INT), surface polishing, combustion chamber volume adjustment (6 cylinders) |
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| 4. Valve System |
Basic Menu |
Additional Menu |
| Valve |
Cleaning, carbon removal, stem diameter measurement, bend inspection, airtight measurement, sliding |
Seat cut, seat exchange (24 locations) + seat cut
Valve guide exchange (EXH: 12) + centering + seat cut
Camshaft bend correction (INT & EXH) |
| Valve Guide |
Gap measurement with valve stem |
| Valve Spring |
Cleaning, set load measurement |
| Retainer, Sheet, Cotter |
Cleaning and visual inspection |
| Lifter |
Cleaning, diameter measurement, contact surface visual inspection |
| Camshaft |
Cleaning, diameter measurement, bending measurement |
| Pulley (Vtc Cam & Timing) |
Cleaning and visual inspection |
| Sim |
Clearance measurement and adjustment |
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| 5. Cylinder Block |
Basic Menu |
Additional Menu |
| Block Body |
Cleaning, carbon removal, distortion adjustment, bore measurement |
Bore & clearance adjustment (Pawning, Honing) |
| Oil Jet |
Cleaning and visual inspection |
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| 6. Motor System |
Basic Menu |
Additional Menu |
| Piston & Pin |
Carbon drop, diameter measurement, cleaning |
Piston and connecting rod weight adjustment (6 cylinders)
Crank bending correction
High precision balance adjustment (pulley + crank)
Main bearing adjustment (7 places), Connecting rod bearing adjustment (6 places) |
| Piston Ring |
Standard replacement parts |
| Connecting Rod |
Cleaning, bending, twist inspection, thrust gap measurement |
| Connecting Rod Bearing |
Washing, visual inspection, replacement |
| Crankshaft |
Cleaning, bending, thrust measurement, crankpin & journal polishing lapping |
| Main Bearing |
Cleaning, visual inspection, replacement |
| Crank Pulley |
Standard replacement parts |
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| 7. Lubrication System |
Basic Menu |
Additional Menu |
| Oil Pump |
Cleaning check |
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| Strainer |
Cleaning and visual inspection |
| Guide, Oil Level Gauge |
Standard replacement parts |
| Oil Filter Bracket |
Cleaning and visual inspection |
| Oil Pressure Switch |
Standard replacement parts |
| Oil Van & Baffle |
Cleaning and visual inspection |
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| 8. Cooling System |
Basic Menu |
Additional Menu |
| Water Pump |
Standard replacement parts |
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| Thermostat |
Standard replacement parts |
| Tank, Reservoir |
Standard replacement parts |
| Cap, Reservoir Tank |
Standard replacement parts |
| Radiator Cap |
Standard replacement parts |
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| 9. Intake System |
Basic Menu |
Additional Menu |
| Air Filter |
Standard replacement parts |
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| Air Flow Meter |
Cleaning and visual inspection |
| Surge Tank |
Cleaning and visual inspection |
| Throttle Chamber |
Standard replacement parts |
| Intake Manifold |
Cleaning and distortion inspection |
| Boost Hose |
Exchange |
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| 10. Exhaust System |
Basic Menu |
Additional Menu |
| Turbocharger |
Standard replacement parts |
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| 11. Fuel System |
Basic Menu |
Additional Menu |
| Injector |
Fuel pressure check (bench), O-ring replacement |
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| Pressure Regulation Letter |
Cleaning and visual inspection |
| Fuel Chamber |
Cleaning and visual inspection |
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| 12. Ignition System |
Basic Menu |
Additional Menu |
| Plug |
Standard replacement parts |
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| Ignition Coil |
Standard replacement parts |
| Coil Sub Harness |
Standard replacement parts |
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| 13. Bench Operation |
Basic Menu |
Additional Menu |
| Completion Inspection |
Wrapping, normal operation confirmation, compression measurement, endoscope inspection, each sensor operation confirmation |
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| Performance Test |
Fully open performance (only for new turbo) |
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| 14. Vehicle Mounting |
Basic Menu |
Additional Menu |
| Engine Room Etc |
Inspection of each part of the marked body, inspection for cooling water bleed (LLC), engine mount replacement (FR), engine mount replacement (RR), engine room cleaning |
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| Plate |
Engine plate with serial number |
| Alignment |
Alignment measurement and adjustment |
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| 15. Road Test |
Basic Menu |
Additional Menu |
| Completion Inspection |
Various meter checks (oil temperature, oil pressure, water temperature, boost), engine noise, vibration check, warning light check, clock time adjustment etc. |
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| Note: This is a direct Google translation. |
